Case Studies

The Auspex Plumbing Crimper is a professional tool designed by CobaltNiche to install polyethylene only hot water piping systems.

Growing need

The rising cost of copper has seen a phenomenal growth in the use of polyethylene hot-water piping for domestic and commercial buildings. The flexible plastic pipes are connected using a large range of brass and copper connectors. In new homes, plumbers typically use the tool to create several hundred joints (crimps) within a standard household system. Crimping speed and reliability are vitally important to plumbers installing these piping systems as one failure can lead to a very expensive repair bill.

Outcome

The new Crimper is a major refinement over Auspex’s original crimping tool and features a number of innovative features. To avoid the skeletal aesthetic of most scissor-action tools, much of the engineering-design effort was focused on integrating the adjustment and ratcheting mechanisms within the tool’s body.

As a precision instrument, the Auspex Crimper holds tolerances of 25 microns to reliably crimp the piping system together. Although the mechanical action produces over 2 tonnes of force, the action is positive and ergonomic for all-day use. The Crimper features a unique ratcheted-arm to access awkward areas, an integrated gauge to check crimp accuracy and rugged construction to survive the roughest treatment a tradesmen can dish out.

Key Specifications

Objectives

  • Crimping diameter within 0.05mm accuracy
  • Comfortable to use all day
  • System to allow use in tight spaces and overhead
  • Ability to withstand real-world building site treatment

Design Solution

  • Ratchet arm to allow use in tight spaces
  • Internal ratchet and adjustment mechanisms to keep outside relatively clean and simple
  • Simplified adjustment
  • Moulded, thick-section handle for easy/comfortable grip, gauge retention and weight reduction

Commercial Outcome

  • Increased system/consumable sales through availability of a superior tool
  • Product is unique to Auspex in local market
  • Ability to protect intellectual property through design registration

CobaltNiche Team

Steve Martinuzzo
David Lockwood
Rob Clifton

CobaltNiche tasks

  • Industrial Design
  • Ratchet Mechanics
  • Product Engineering
  • Prototyping
  • Pilot production
  • Tooling management
     
Based in Australia, Cobalt Niche is a globally focused creative product design and development group. We operate locally as well as Asia, North America and Europe.
 
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