Case Studies

The Varian 900LC series of HPLC instruments take a new approach to a competitive and important market.

Unlike its predecessors and most of its competitors, the 900LC series integrates a number of 'standalone' components within one compact enclosure providing a pre-configured plug-and-play solution.

A major project for both CobaltNiche and Varian, the instrument introduces a number of ‘firsts’ for this market segment, especially in the use of innovative twin-skin thermoformed moulding technology, not only offering lower-cost investment compared to traditional injection moulding, the twin-skin mouldings provide extremely strong and lightweight enclosure panels. They also suit complex, ‘closed’ geometry internal faces; a feature which aids rapid assembly, configuration flexibility and easy cleaning of any chemical spillages.

An automated accessory to suit the instrument was also developed concurrently to aid higher-throughput applications.

The instrument’s styling is a progression of Varian’s corporate product design language also developed by CobaltNiche. This style features pure geometries, consistent colour use and strong branding. The instrument’s aesthetic design also took advantage of the production process, allowing subtle curves in side panels where traditionally-fabricated sheetmetal panels would be flat.

The Varian liquid-chromatography system was awarded a 2008 Victorian Premier’s Design Award.

 

Key Specifications

Objectives

  • House a wide range of 'standalone' components including detectors, pumps and auto-samplers within a common, integrated cabinet
  • High chemical resistance
  • High mechanical strength
  • Suitable for low-volume, and high-quality production

Design solution

  • Main enclosure formed from five separate twin-skin thermoformed panels
  • Twin-skin moulding allows complex geometry of internal faces for flexible configurations and rapid assembly
  • Value-add features such as in-door tool storage, integrated cable clips and log-book storage

CobaltNiche Tasks

  • Design strategy
  • Industrial Design
  • Mechanical Design
  • FEA
  • Production analysis and budget management
  • Product Engineering
  • Product graphics
  • Prototyping
  • Project management
  • Tool trial reviews

Development Period

2.5 years

CobaltNiche Team

  • Steve Martinuzzo (Instrument Project Leader, Designer)
  • Matt Reeves (Product Engineer)
  • Stuart Boyle (Product Engineer)
  • Simon Andresen (Scale-up module Project Leader, Designer)
  • Shannon Smith (Design)

Key Suppliers

Airform Industries, NZ (twin-skin thermoforming)                                                                  
Gamsee Industries (Injection moulding)

Materials

GE Noryl (PPO) for twin-skin mouldings
TPX for injection moulded doors

 

Based in Australia, Cobalt Niche is a globally focused creative product design and development group. We operate locally as well as Asia, North America and Europe.
 
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